High Steady Hyperboloid Agitator for Efficient Wastewater Treatment Solutions

• After-sales Service: Supply
• Warranty: 1 Year
• Type: Hyperboloid Mxier
• Model NO.: QSJ
• Method: Physical Treatment
• Usage: Industrial, Home, Agriculture, Hospital
• Weight: Different
• Transport Package: Wooden Case
• Specification: different as each model
• Trademark: Lanling
• Origin: China
• HS Code: 8479899990
• Production Capacity: 50000

Product Description

Product Description

In the intricate landscapes of water treatment within the municipal, chemical, and paper industries, mastering the science of water mixing emerges as a critical operation of utmost importance. Traditional mixing equipment, typically categorized into vertical shaft folding paddle types and horizontal (submersible) types, significantly influences energy consumption and the effectiveness of the mixing process due to their paddle design and installation techniques. These conventional methods often escalate operational costs for sewage plants, directly affecting the success of the final treatment outcomes. Recognizing these challenges, our extensive years of experimentation, combined with invaluable insights from industry peers, have led to the invention of a revolutionary curved surface mixer. This groundbreaking innovation has undergone rigorous testing and been successfully implemented in numerous sewage treatment plants, consistently delivering outstanding results.

Scope of application

Introducing the revolutionary GSJ/QSJ series vertical circulation multi-curved surface mixer. This powerhouse of innovation sets new standards in versatility and efficiency, cementing its place as a pinnacle of advanced mixing technology. Its impressive capabilities are crucial in a variety of sectors, including environmental protection, chemical industry, energy, light industry, and beyond. This mixer is indispensable for processes that require seamless liquid-solid and liquid-gas exchanges. It truly shines in wastewater treatment applications, proving unmatched in settings such as coagulation tanks, regulating tanks, anaerobic tanks, aeration tanks, as well as in nitrification and denitrification tanks. Its prowess extends to adeptly handling scenarios that demand the mixing and blending of abrasive and high-temperature media, making it an essential tool for achieving optimal outcomes across myriad industrial processes.

Construction

The hyperbolic mixer is expertly categorized into the GSJ type (dry type) and the QSJ type (submersible type) based on their installation methodologies.
The GSJ type multi-curved mixer boasts a robust and innovative structure, comprising a gear motor, shock-absorbing seat, mixing shaft, hyperbolic impeller, electric control box, and bridge (user-provided). This design ensures exceptional stability and efficiency in performance. Conversely, the QSJ type hyperbolic mixer is ingeniously designed with a frame, lifting rope, main machine, hyperbolic impeller, and electric control box, delivering unparalleled performance and adaptability for various applications.

Working Principle

Introducing the extraordinary G/QSJ series vertical circulating multi-curved mixer, an epitome of engineering brilliance. Its operation is based on a meticulously crafted principle, where the upper surface of the impeller body displays a hyperbolic structure. This is ingeniously created by the rotation of a hyperbolic bus around the axis of the impeller body, seamlessly marrying fluid dynamics with mechanical mastery. The elegant equation, xy=b, rotated along the y-axis, gives birth to this curved surface masterpiece. With a design focused on optimizing water flow, the central inlet of the impeller is crafted to reduce turbulence and maintain a uniform liquid pressure across the impeller's surface, essential for sustaining operational stability. Eight symmetrically arranged guide vanes on the involute double curved surface, in concert with the weight-induced pressure and centrifugal force from the impeller's rotation, propel the liquid in a smooth tangential journey along the circumference. The reflective interaction with the pool wall fosters a top-down water circulation, enabling a dynamic cross-flow in both axial (y) and radial (x) directions, culminating in unmatched mixing efficiency.
The remarkable structural innovations of the G/QSJ series vertical circulation multi-curved mixer are exemplified by its strategic near-bottom pool installation. This thoughtful design is instrumental in thwarting the settling of suspended matter. By ensuring optimal mixing performance and effectively eradicating dead zones, the mixer achieves an unparalleled level of water exchange, facilitated by its notably larger specific surface area.

Working Characteristics

Our Multi Hyperbolic Mixer represents the pinnacle of high-efficiency mixing technology, expertly designed to blend an array of low-viscosity liquids, solid-liquid mixtures, and gas-liquid combinations with unmatched precision. This versatile machine effortlessly integrates into round, square, and even rectangular pools, accommodating sub-unit arrangements to maximize operational efficiency.
In the landscape of contemporary China's sewage treatment, the wave mixer emerges as a groundbreaking solution, addressing the pitfalls of traditional blade (slurry) type mixers, which often fall short by leaving dead zones and failing to achieve optimal water-gas mixing during aeration. The wave mixer, however, excels with its ability to ensure uniform and comprehensive mixing, thereby significantly enhancing the overall effectiveness and efficiency of the treatment process. Key transformative features include:
(1) This versatile agitator finds application in a wide array of mixing scenarios, whether involving liquids, solids, or gases. It stands as a superior alternative to conventional mixing equipment by delivering a three-dimensional, spiral mixing process. This ensures more uniform mixing and dramatically boosts operational efficiency.
(2) Equipped with an impeller boasting a larger specific surface area alongside a motor engineered for minimal power usage, it achieves exceptional circulation water flow with impressively low energy consumption, heralding a blend of efficacy and energy efficiency.
(3) The machine's compact structure is synonymous with reliable operation. It is meticulously designed for straightforward installation and maintenance, ensuring a seamless, hassle-free experience.
(4) Constructed from reinforced fiber or steel, the impeller is engineered to adapt to a variety of demanding working conditions, guaranteeing a long service life and offering a winning combination of durability and versatility.

Performance parameters

Performance Parameters
Model	Power (kW)	Impeller Diameter (mm)	Speed (r/min)	Service Scope (m)	Weight (kg)
GSJ/QSJ	0.75-1.5	500	40-200	1-3	300/320
	1.1-2.2	1000	50-70	2-5	480/710
	1.5-3	1500	30-50	3-6	510/850
	2.2-3	2000	20-36	6-14	560/1050
	3-5.5	2500	20-32	10-18	640/1150
	4-7.5	2800	20-28	12-22	860/1180
Note:  1. Impeller Material: FRP - GRP, Stainless Steel - S  Stirring Shaft Material: Stainless Steel - S, FRP - GRP  2. The above parameters are suitable for conventional municipal sewage conditions"

Sizing Applications

The selection process for multi-curved mixers aligns closely with that of traditional mixers, with the installation method marking a key distinction. Critical parameters such as pool type, volume, liquid depth, medium concentration, temperature, and pH levels are essential in guiding the selection process to ensure optimal performance.
Selecting curved mixers relies heavily on accurately determining each device's effective service area. When dealing with rectangular pools, maintain a length-to-width ratio not exceeding two, allowing for an equal division of work units—this helps ascertain the precise number of mixers needed for seamless operations.
For pools deeper than 5 meters or those with higher concentrations than usual, it becomes paramount to consider augmenting the power or operational speed of the mixer. This ensures efficient mixing in scenarios involving large capacities and heightened concentration media.
Under standard operational conditions, opting for a dry installation is highly recommended. However, in environments where noise reduction or aesthetic integration is a concern, submersible installation proves more suitable. Our company is dedicated to assisting users in selecting the ideal option tailored to unique environmental needs.
Speed and Circulation Flow Curve: Understanding the Dynamics for Optimal Efficiency

Installation

GSJ Series Installation Steps
1. Ensure that the bridge is perfectly aligned horizontally, and the half bridge column stands true vertically. All ground bolts and connecting parts must be robust and securely fastened to guarantee utmost stability.
2. Carefully position the shock absorber seat on its designated spot upon the bridge, leveling it meticulously before securing the seat firmly in place.
3. Position the gearbox motor onto the shock absorber seat, ensuring it's anchored with precision and stability, ready to deliver optimal performance.
4. Attach the impeller firmly to the flange of the mixing shaft, verifying that it is tightly secured for safe and efficient operation.
5. Carefully insert the impeller and mixing shaft into the pool, then connect the mixing shaft with the reducer's output shaft and secure it tightly. Should it be submerged, first connect the shaft and impeller underwater, then attach the shaft to the reducer.
6. Once installation is complete, ensure that the mixing shaft stands perpendicular to the horizontal plane, with a vertical deviation of less than 1/1000, to maintain precision.
7. After installation, remove the motor's tail cover and rotate the fan blade manually to ensure smooth, normal operation. The swing deviation of the mixing shaft must remain below 3/1000 to ensure optimal function.
8. Connect the power supply, and briefly activate the mixer to observe the mixing shaft's rotational direction. It should rotate counterclockwise from top to bottom. If necessary, correct by adjusting the positions of two power wires.
9. The installation of all electrical equipment must be in full compliance with national and safety regulations to ensure safety and efficiency.

QSJ Series Installation Steps
1. Begin by observing the impeller's transfer direction from the shore, ensuring it rotates counterclockwise from top to bottom. Should the direction be incorrect, adjust by switching two power wiring positions.
2. Ensure that the motor cable and sling are securely fixed separately; do not bundle the cable with the steel rope. This precaution prevents entanglement in the impeller, ensuring smooth operation.
3. Use a crane to carefully lift the hyperbolic surface, gently lowering it into the pool to its designated position. Exercise caution to avoid impacting the pool wall.
4. Secure one end of the fixed rope to the bank, and ensure the cable is connected to the electric control cabinet, facilitating seamless and efficient operation.

Maintenance
1. For a new machine, replace the reducer lubricant and clean internal oil pollution after the first 200 to 300 hours of operation. Thereafter, schedule lubricant replacement every six months to a year. For detailed instructions, refer to the gear motor manufacturer's manual.
2. Conduct regular inspections of the mixing shaft lock nut, ensuring every connecting bolt is tightly secured to prevent any possibility of loosening.
3. Periodically examine the mixing shaft for any signs of swinging, and promptly clear any tangles from the impeller and shaft to maintain smooth operation.
4. Regularly check all transit parts, staying alert for any abnormal sounds or unexpected temperature increases that could indicate an issue.
5. Keep a vigilant eye on the current for any irregular changes, ensuring everything operates within safe parameters.
6. Before restarting equipment after a long period of inactivity, inspect the motor's insulation. Additionally, prevent sediment buildup to ease startup and protect the motor and impeller from damage.
7. Diligently record all inspections. If abnormalities surface, please reach out to our company immediately for expert support.